Vol.1, No 9, 2002 pp. 1127 - 1133
UDC 62-272.43:623.435

DESIGN AND CALCULATION OF RING SPRINGS
AS SPRING ELEMENTS OF THE WAGON BUFFER
Jovan Nešović
Faculty of Mechanical Engineering Kraljevo, Dositejeva Street 19, 36000 Kraljevo
E-mail: javor@ptt.yu

Abstract. This study represents a modern approach to design and calculation of ring springs which are used as spring elements of the wagon buffers. During exploitation these springs are exposed to an effect of the longitudinal forces of great intensity, there are intensive friction, wear as well as great surface pressure on the adjacent tapered ring surfaces. All these specifications should be taken into consideration during design and calculation and beside that, ring spring has to satisfy recommendations of UIC connected with: capacity, space capacity, final force, working capacity, etc. A modern approach to design includes mathematical (theoretical) model combined with simulation model in order to get main indices connected with the quality of future work. The results of these analyses are confirmed by experiments, too. The experiments are done on the ring spring for "B category" buffer (capacity 50 kJ).
Key words: ring spring, working capacity, stress, simulation, tests

PROJEKTOVANJE I PRORAČUN PRSTENASTIH OPRUGA
KAO OPRUŽNIH ELEMENATA ODBOJNIKA VAGONA
U ovom radu je dat jedan savremen pristup pri projektovanju i proračunu prstenastih opruga koje se koriste kao opružni elementi odbojnika vagona.U toku eksploatacije ove opruge izložene su dejstvu podužnim silama velikog intenziteta, prisutno je intenzivno trenje, habanje, kao i veliki površinski pritisci na dodirnim konusnim površinama prstenova. Sve ove specifičnosti treba uzeti u obzir pri projektovanju i proračunu, a pored toga prstenasta opruga mora zadovoljiti preporuke UIC-a vezane za: kapacitet, smeštajni prostor, krajnju silu, radnu sposobnost, itd. Savremen pristup projektovanja obuhvata matematički (teorijski) model kombinovan sa simulacionim modelom radi dobijanja glavnih pokazatelja vezanih za kvalitet budućeg rada. Rezultati ovih analiza potvrđeni su i eksperimentalnim putem i to na prstenastoj opruzi za odbojnik klase "B" (kapaciteta 50 kJ).
Ključne reči: prstenasta opruga, radna sposobnost, napon, simulacija, ispitivanje