Vol.3, No 13, 2003 pp. 707-714
UDC 620.1  539.388.1

MODELLING OF A MATERIAL DEGRADATION
AND DAMAGE MECHANICS IN MACHINE STRUCTURES UNDER SERVICE LOADING
Jozef Čačko
Institute of Materials and Machine Mechanics, Slovak Academy of Sciences
Račianska 75, SK-831 02 Bratislava 3, Slovak Republic
E-mail: ummscac@savba.sk

Problems of fatigue life estimation of materials and structures are discussed in the paper. Service loading is assumed as a continuous loading process with possible discontinuous events, which are caused by various operating manoeuvres. The damage mechanics in a material is due to a cumulative degradation process, which corresponds to formation of closed hysteresis loops in the stress-strain diagram. The damaging process is then represented either by rain-flow matrices or by a fatigue damage function. The fatigue damage function is derived using some hypothesis of a fatigue failure criterion. The method enables a very effective estimation of a service life and/or reliable evaluation of residual life of any complicated machine structures under various types of loading and environmental conditions. This approach creates a good basis for CAD/CAE technologies and for powerful expert systems in structural and machine engineering.

MODELIRANJE DEGRADACIJE MATERIJALA I MEHANIKA OŠTEĆENJA KOD MAŠINSKIH STRUKTURA
PRI SERVISNOM OPTEREĆENJU
U ovom radu razmotreni su problemi procene trajanja materijala i struktura pri zamoru. Pod servisnim opterećenjem podrazumeva se kontinuirani proces opterećivanja uz moguče slučajeve diskontinuiranja, koji su uzrokovani raznim radnim manevrima. Mehanika oštećenja u materijalu postoji usled kumulativnog procesa degradacije, koji odgovara stvaranju zatvorenih histerezijskih petlji u dijagramu napon-dilatacija. Proces oštećenja je tada prikazan ili preko "kišovitih" matrica, ili preko funkcije oštećenja zamorom. Funkcija oštećenja zamorom izvodi se korišćenjem neke hipoteze kriterijuma loma usled zamora. Metod omogućava veoma efikasnu procenu servisnog trajanja i/ili pouzdanu procenu zaostalog trajanja ma kojih komplikovanih mašinskih struktura pri različitim vrstama opterećenja i uslovima okoline. Ovaj pristup pruža dobru osnovu za CAD/CAE tehnologije i za moćne stručne sisteme u tehnici konstrukcija i mašina.